Templates and records · ISO 22000 · Clause 8.5.4.3
ISO 22000 CCP and OPRP monitoring record template
The reading for each batch, at the moment it is taken and by whoever takes it. It is the most numerous record in the system and the first to give away a plan that exists only on paper.
In one sentence
The CCP and OPRP monitoring record notes, for each batch or interval, the value measured or observed against the critical limit or action criterion, the time, who monitored it and any deviation with its correction, and clause 8.5.4.3 of ISO 22000 requires it to be retained as evidence of monitoring.
- Where the standard requires it
- ISO 22000 · Clause 8.5.4.3 Clauses are cited using the numbering of ISO 22000:2018, the current edition. ISO is preparing a third edition that may renumber them; when it is published it will have its own transition period.
- Type of information
- Mandatory record Evidence of monitoring to be retained (8.5.4.3)
- Who fills it in
- The person responsible for monitoring designated in the plan They must be competent and know what to do in the event of a deviation
- When
- At the frequency set in the plan Per batch, per trolley, hourly or continuously
- How long it is kept
- At least the shelf life of the product It is the only period the standard sets (8.3). For long-life products that period governs; for fresh products it is worth extending it to the certification cycle.
What the standard requires
What ISO 22000 demands and what it leaves to your judgement
The monitoring system for each CCP and OPRP must define measurement methods or devices, frequency, responsibilities and records. For CCPs, monitoring must be capable of detecting any failure to meet the critical limit in time; where it is not continuous, the frequency must be sufficient to isolate the affected product.
The equipment used for monitoring must be calibrated or verified (8.7).
The standard does not say whether the record is on paper or electronic. It does imply that it must reflect what was measured and when: a sheet filled in at the end of the shift does not demonstrate monitoring.
Structure
Fields the template should include
- CCP or OPRP and step
- Date, time and batch or interval monitored
- Value measured or observation
- Reference critical limit or action criterion
- Conforming or nonconforming
- Correction applied if there is a deviation
- Measuring equipment used
- Person monitoring
- Review of the record: who and when
Example
Example: monitoring of CCP-2, metal detector
Company, people and figures are fictitious: the example only shows what a properly completed record looks like.
| Field | Content |
|---|---|
| Point | CCP-2 · Metal detector at the filler outlet |
| Date and batch | 3 March 2026 · batch L26-062 |
| Check | Ferrous, non-ferrous and stainless steel test pieces passed at start-up, every hour and at the end |
| Result | 09:00, 10:00 and 11:00: all three test pieces correctly rejected |
| Deviation | 12:00: the stainless steel test piece is not rejected |
| Correction | Line stopped; product since 11:00 held and rerun through the line 1 detector after it had been checked |
| Equipment | Detector DM-02 · last manufacturer verification 15 January 2026 |
| Monitored by | Morning shift filler operator |
| Review | Quality technician · 3 March, 15:30 · opens corrective action CA-26-014 |
At the audit
Mistakes auditors commonly flag
- Records in the same handwriting and ink for the whole day, filled in after the event.
- Deviations noted with no correction and no reference to the product held.
- Monitoring equipment without current calibration or verification.
- Nobody reviews the record, or it is reviewed by the same person who monitors.
- Readings that are always identical and do not reflect the real variability of the process.
In Kimobox
How this record is kept in Kimobox
- 1The operator records the reading from the line terminal and the actual time is saved.
- 2A reading outside the limit automatically opens the correction and alerts quality.
- 3Each reading hangs off the batch, and traceability carries it along.
- 4If required, the daily close can be sealed on a blockchain so the evidence does not depend solely on the company's own system.
Frequently asked questions
What people ask us before getting started
Is an automatic equipment log acceptable?
Yes, and it is usually better than a manual one. What you must ensure is that someone reviews it at the planned frequency, that alarms reach whoever needs to act and that the equipment is calibrated.
Who can sign the review of the record?
Someone other than the person monitoring. The standard requires that verification is not carried out by the person responsible for monitoring that same activity, and reviewing records is one of the most common verification activities.
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